Martin Dixon
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Silent Data Corruption by 10× Test Escapes Threatens Reliable Computing
Rama Govindaraju
Eric Liu
Subhasish Mitra
Mike Fuller
IEEE (2025) (to appear)
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Summary:
Silent Data Corruption by 10x Test Escapes Threatens Reliable Computing" highlights a critical issue: manufacturing defects, dubbed "test escapes," are evading current testing methods at an alarming rate, ten times higher than industry targets. These defects lead to Silent Data Corruption (SDC), where applications produce incorrect outputs without error indications, costing companies significantly in debugging, data recovery, and service disruptions. The paper proposes a three-pronged approach: quick diagnosis of defective chips directly from system-level behaviors, in-field detection using advanced testing and error detection techniques like CASP, and new, rigorous test experiments to validate these solutions and improve manufacturing testing practices.
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Silent Data Corruption by 10× Test Escapes Threatens Reliable Computing
Subhasish Mitra
Rama Govindaraju
Eric Liu
IEEE Design & Test (2025) (to appear)
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Too many defective compute chips are escaping today’s manufacturing tests – at least an order of magnitude more than industrial targets across all compute chip types in data centers. Silent data corruptions (SDCs) caused by test escapes, when left unaddressed, pose a major threat to reliable computing. We present a three-pronged approach outlining future directions for overcoming test escapes: (a) Quick diagnosis of defective chips directly from system-level incorrect behaviors. Such diagnosis is critical for gaining insights into why so many defective chips escape existing manufacturing testing. (b) In-field detection of defective chips. (c) New test experiments to understand the effectiveness of new techniques for detecting defective chips. These experiments must overcome the drawbacks and pitfalls of previous industrial test experiments and case studies.
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